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Tyvek® Envelopes

Tear-Proof Water-Resistant

DuPont™ Tyvek® combines the industrial strength of fabric with the precision lightness of paper. At Easy Envelopes, we bring 30+ years of expertise to printing these high-performance envelopes. Ensure your contents arrive safely with a bright white, professional finish that commands attention.

  • ✔ Significant Postage Savings (Ultra-Lightweight)
  • ✔ Superior Weather Resistance
  • ✔ Puncture & Tear Resistant
  • ✔ Clean, Bright White Surface
🚚 Free Shipping on All Orders
🎨 Custom Printing Experts
💰 Wholesale Prices Daily
⭐ 5★ Service & Quality
📅 Trusted Since 1988
Tyvek® Envelopes by Size
All Flat Envelopes by Size
Tyvek by Size
Tyvek® Open-end, Catalog Style Envelopes are available in many sizes
Open End Flat Envelopes
Catalog
Tyvek® Open Side Booklet Style Flat Envelopes
Open Side Flat Envelopes
Booklet
Tyvek® Expansion envelopes are perfect for oversized contents and are available in many sizes
Open End & Open Side
Expansion
Tyvek® Jumbo Sized Envelopes are perfect for contents of large size
Jumbo
Tyvek® Tamper evident envelopes are great for law enforcement, medical or accounting services
Available in Many Sizes
Tamper Evident
Tyvek® Peerless Tac Envelopes are reusable and typical used for inter-office
Peerless Tac
Tyvek® Regular Commercial Sized Envelopes Plain or Printed
#10 Sized Envelopes
Commercial
Tyvek® Colored envelopes will stand out and get your clients attention
Available in 5 Colors
Colored
Tyvek® credit card sleeves can be plain or printed with 1-4 colors
Card Sleeve
Tyvek® coin envelopes are great for gold, small items, parts....
Coin
Tyvek® First Class Envelopes feature the traditional Green Triangles Border
First Class
Bulk Tyvek Sheets
Bulk Tyvek Sheets
Sheets
Learn about Custom Printing on Tyvek® Envelopes
Learn about printing options
Custom Printed
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Ordering a large quantity of envelopes? Email us for Volume Special Pricing
or
Call us at 612-867-2121

The Tyvek® Advantage: Huge Postage Savings

Tyvek® isn't just stronger—it’s significantly lighter. Switching from standard Kraft to Tyvek® can drop your mail piece into a lower weight bracket, saving you hundreds on every thousand mailers sent.

Comparison (9x12 Flat) Sub 28 Kraft Sub 14 Tyvek®
Envelope Weight 0.6 oz 0.3 oz
Contents Weight 1.6 oz 1.6 oz
Total Weight 2.2 oz 1.9 oz
First Class Postage Required $2.21 $1.92
Postage Savings per Envelope $0.00 $0.29
TOTAL SAVINGS Standard Rate $290.00 SAVED PER 1,000 ENVELOPES*

*Based on First Class Mail rates of $2.21 (Kraft) vs $1.92 (Tyvek®) per unit. Actual savings may vary by current USPS rates and content density.

Custom Printed Tyvek Envelopes

Add Professional Branding

"We print millions of Tyvek Envelopes and we print them well!"

Tyvek envelopes are true marketing powerhouses. Unlike traditional paper, our high-quality UV printing process ensures graphics are exceptionally sharp and colors truly "pop." This creates a high-end, professional image that ensures your mail gets opened first.

Create your Brand with Black, 1 color, 2 color, 3 color, or Full 4 Color Process Printing.

Learn More →

Performance Comparison: Tyvek® vs. Standard Kraft Paper

Feature DuPont™ Tyvek® Heavy Duty Kraft Paper
Weight Ultra-Light (Saves Postage) Heavier (Higher Postage)
Durability ✔ Virtually Tear-Proof Can rip under stress
Water Resistance ✔ Moisture Repellent Absorbs water / Soggy
Image Bright White / High Contrast Dull Brown or Grey
Pro Tip: While Kraft is cheaper per unit, the postage savings from Tyvek's lighter weight often makes it the more cost-effective choice for large mailings.

Tyvek® Style & Application Guide

Select the right Tyvek® construction for your specific project needs.

Expansion Envelopes

Best for: Bulky documents, binders, and kits. Feature pleated sides that expand (1" to 4") to act like a flexible box.

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Tamper Evident

Best for: Legal, financial, or confidential data. Uses a high-security "OPENED" seal that reveals if the envelope was opened.

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Commercial Styles

Best for: High-end business correspondence. The standard #10 size provides professional mailing with extra protection.

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Peerless Tac™

Best for: Reusable internal mail or repeated access. Features a unique, resealable "tack" adhesive that holds through multiple uses.

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Colored Envelopes

Best for: Marketing and organizing. Brightly colored Tyvek® ensures your mailpiece stands out and gets opened first.

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Card Sleeves

Best for: Credit cards, hotel keys, and Gift Cards. Tyvek® provides the ultimate protection of the card.

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Need more technical details? View our full Envelopes Buyer's Guide.



Who Relies on Tyvek®?

Legal & Financial Firms Medical Records Architectural Blueprints Law Enforcement Government E-commerce Soft Goods


The Easy Envelopes Advantage

💰

Lowest Prices

Wholesale pricing ensures you get the best price on every order.

🎨

Expert Printing

Over 30 years experience printing on specialized stocks.

📦

Order Flexibility

No order is too small or too big for your business needs.

⚡

Fast Turnaround

Prompt fulfillment and reliable shipping nationwide.



Tyvek® Envelopes FAQs

Quick answers about durability, printing, and postage savings.

Is Tyvek® waterproof? +
Tyvek resists water far better than paper and holds up well in damp or wet conditions, though it isn't fully waterproof like plastic.
Can you print full color on Tyvek®? +
Yes. We use UV inks and processes to deliver crisp, vibrant full-color printing on Tyvek.
Will Tyvek® help reduce postage? +
Often, yes. Tyvek is extremely lightweight yet durable, which can lower shipping costs versus heavier materials.
What sizes and styles are available? +
Open-end, open-side, booklet, expansion, and tamper-evident styles in many sizes (from #10 to large flats and jumbo). Custom sizes are available.
Can I request special features? +
Absolutely. Options include custom printing, heavier weights, colored Tyvek, tamper-evident closures, and RFID-shielding.

Not finding the exact size? View all Envelopes by Size or call us at 612.867.2121 for personal assistance.

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